Tianyi Sensor IOT Technology Co., Ltd
Sales Manager:Ms. Emily Wang
Cel,Whatsapp,Wechat:+86 15898932201
Email:info@fengtutec.com
Add:No. 155 Optoelectronic Industry Accelerator, Gaoxin District, Weifang, Shandong, China
Sales Manager:Ms. Emily Wang
Cel,Whatsapp,Wechat:+86 15898932201
Email:info@fengtutec.com
Add:No. 155 Optoelectronic Industry Accelerator, Gaoxin District, Weifang, Shandong, China
Model:FT-EL4
Brand:tianyi
1.Drone solar panel inspection product introduction
Drone solar panel inspection saves a lot of time by using aerial imaging technology to quickly and easily inspect large solar panels.Photovoltaic Drone solar panel inspection is used for internal defect quality detection of the square array component of photovoltaic power stations.This system can quickly and efficiently complete the quality inspection of photovoltaic power stations, and can switch between photovoltaic power stations and video modes for third-party operation and maintenance quality inspection.It can switch between full automatic focus and multiple mode detection functions, making it the preferred equipment for power station detection and operation and maintenance inspection.
The device uses (M300 RTK) drone, with a single battery life of up to 55 minutes, providing a stable and reliable high-performance flight platform for third-party industry drone applications.Up to 3 hours of MW-level photovoltaic power station EL hidden crack inspection allows staff to bid farewell to the cumbersome and repetitive low-value labor, greatly improve work efficiency, and use drone technology to realize the automated process of electric knife work, effectively reducing operation and maintenance costs.At the same time, agents can perform high-altitude and high-risk environmental operations, making EL inspection safer.
2.Drone solar panel inspection application field
Surface power stations, mountain power stations, roof power stations
3.Drone solar panel inspection detection efficiency
1 set of strings/30 seconds (video), 1 set of strings/40 seconds (photo); 1MW/3 hours (video), 1MW/4 hours (photo)
4.Drone solar panel inspection detection defect type
Hidden cracks, breaking gates, fragments, fragments, lobes, back plate scratches, heat spot attenuation
False welding, sintering, black heart sheet, black edge, process pollution, edge over-engraving, short circuit/break
Breakage, missing angle, mixing, attenuation, Pid, mismatch, tape sheet
5.Drone solar panel inspection product advantages
1.Advantages of UAVs
M300 PTK long-lasting battery life is safer and more reliable
The equipment uses (M300) top drone.As a top drone manufacturer, the M300 RTK has higher flight stability and reliability.The M300 lightweight design body can be equipped with an all-weather large-load drilling system with a long battery life of up to 55 minutes and is based on the new OcuSync industry map transmission system, bringing a control distance of up to 15 gigs and a three-channel 1080P high-definition map transmission.The drone is equipped with 2.4/5.8GHz dual-channel communication, which can automatically switch to the best channel in real time during inspection.It can still effectively resist interference in complex environments.It is equipped with AES-256 image transmission encryption technology, which always ensures data transmission security, supports LTE backup links, and further improves image transmission reliability.The entire system has higher performance stability.
Efficient and professional aerial photography all-in-one solution
The M300 drone adopts a module design, and the efficient drilling system integrates dustproof, anti-emission, and active cooling functions, and provides wind resistance up to 15 meters per second.After being equipped with a drone EL detection gimbal camera, it can provide up to 50 minutes of battery life detection and 45 minutes of hover monitoring.It only takes 40 minutes for a single battery to fully charge, and 3 batteries can achieve uninterrupted EL inspection and testing of photovoltaic power stations.
2.Advantages of EL inspection
15KM GPS inspection flight
The device provides long-range real-time battery life detection with a maximum range of 15 cm.At the same time, the high-precision GPS route planning function and the fully automatic optical zoom camera make unmanned intelligent inspections of photovoltaic power stations possible.
3.High-power imported EL power supply series
EL string power supply is the most core device of the entire system, which not only determines the imaging clarity but is also an indispensable part of efficient EL inspection.
The power system of this device can perform multiple sets of EL power-on tests at the inverter/business box.The power supply has a built-in program control and temperature control system to ensure that the power supply has a safe range of less than 50°C for long-term use.At the same time, the digital control panel greatly reduces the risk of personnel contact and can better ensure the safe use of operators.
4.Advantages of EL cameras
50Hz high frequency imaging
The El camera equipped with this device uses a German high-frequency InGaAs infrared chip and has a more outstanding infrared sensor, providing hardware guarantee for the transparent image quality of EL detection.High-frequency imaging technology can provide clear and thorough dynamic videos and aerial pictures of internal defects of photovoltaic modules in the flight state of drones.
Dark full-time autofocus
An accurate focus system is the core requirement of EL imaging, and whether the imaging picture is clear is determined by this.Relying on the independently developed infrared lock relative focus system, the EL camera of this device can enable the device to perform real-time full automatic zooming during the drone inspection, making the drone EL aerial photography detection free from the trouble of following focus and fixed-point flight.
5.Software Advantages
Video processing software
For the drone video patrol mode, the EL camera can save a variety of optional video formats.The software can enhance the image quality of the video and extract the single frame image, which is convenient for user reports to organize and analyze.
Image processing software
For the drone hover photography mode, the EL camera can perform multiple continuous shootings, save multiple EL imaging images at the same time, and can be synthesized through software to generate clearer internal defect pictures of components.
Cloud management system (optional)
Our online cloud system has functions such as picture storage, data storage, power station operation and maintenance data management, power station detection report generation and export, automatic identification, power station information management, power generation evaluation and PR system efficiency value calculation.
Automatic defect identification (optional)
EL automatic identification software relies on the online cloud processing system.Users can independently perform AI recognition learning and generate exclusive identification modules.They can also select existing identification modules to identify internal defects of photovoltaic components.The identification types include fragmentation, fragmentation, hidden cracking, short circuit, attenuation, etc.
6.Drone solar panel inspection technical parameters
Performance of photovoltaic drone detection equipment | |
Drone | M300 RTK |
EL gimbal camera | LX101 |
Recorder | Based on the IOS system, run the EL camera and store the corresponding data |
Remote control with screen | Remotely controlled aircraft, gimbal, infrared camera and visible light camera, adjust camera-related configuration parameters, view real-time image detection on the display screen, and control the switching of photography and video functions. |
Drone positioning | GPS; GLONASS; BeiDou; Galileo |
Drone battery | WB37 |
Flight time | 55 minutes |
M300 DJI UAV | |
External dimensions | 430mm*429mm*430mm (propeller, arm folding, with landing gear); |
weight | 10kg (including 6 TB48S batteries) |
Recommended maximum takeoff weight | 6.3kg |
Operating frequency | 2.4GHz; 5.8GHz |
RTK position accuracy | 1cm+1ppm (horizontal) 1.5cm+1ppm (vertical) |
Hover accuracy | Vertical: ±0.1m Horizontal: ±0.1m, pitch axis: 300°/s Heading axis: 100°/s |
Maximum pitch angle | 30° |
Maximum rise speed | 6m/s |
Maximum descent speed | 5m/s |
Maximum wind speed | 15m/s (7th level wind) |
Maximum horizontal flight speed | 65km/h (windless environment) |
Maximum flight altitude | 7000m |
Maximum flight altitude | 5000m |
Hover time | No load: 55min Load: 45min |
IP protection level | IP45 |
Vision avoidance of obstacles | Front, back, left and right: 0.7~40m, up and down: 0.6~30m |
Infrared obstacle avoidance perception range | 0.1~8m |
Up and down fill lights | 5m |
FPV camera | 960P |
Working ambient temperature | -20°C to 50°C |
Gloss-table parameters | |
Wireless again | 2.4GHz |
Operating current | Static 300mA (16V); dynamic 600mA (16V) |
Operating temperature | -20~50℃ |
weight | 900kg (280W*370D*340H) |
Angle jitter amount | ±0.02 |
Maximum controllable speed | Rotation angle 200°/s; pitch direction 100°/s; transverse direction 30°/s |
Controllable rotation range | Rotation angle 360°; pitch direction ±450°; transverse direction 30°/s |
EL Camera | |
Product Indicators | Optimized equipment for photovoltaic detection |
Component Type | Crystal silicon assembly/film assembly CIGS |
Infrared resolution | 4000 x 2500 |
Detection mode | Drone mounting detection |
Defect positioning | Satellite coordinate positioning, accurately navigate to find each defective component |
EL Working Distance | 1~30m |
Focus method | Fully automatic focus |
Space accuracy | 0.1 mm/pixel |
Spatial resolution | 1.3 mRad |
Clarity | 4K clarity |
Scan efficiency | 3h/1MW |
Photo efficiency | 5h/1MW |
Maximum detection range | Single component scanning/12 component imaging |
Field of view | 45°×45° |
Accuracy | 1mm |
Wireless module | Long-range 5G wireless module |
Power-up method | Multi-component power supply/serial power supply/communication box power supply |
Power supply | 1) String type 15kw program control power supply 2) Voltage 0~1500v; Accuracy ±0.1% 3) Current 0~10A; Accuracy ±1% 4) Current voltage panel button settings 5) Current and voltage constant setting, power on with one button, no need to adjust 6) Programmable constant temperature 7) Weight <25kg It has program control, constant current, voltage division, buffering, anti-inverse current, anti-static, short circuit, overload, and leakage |
Infrared measurement and control technology | Users can scan the entire or local internal defects of the component directly through the real-time screen. |
Streaming video output | USB to PC, HDMI to compatible HDMI monitor, 6000 resolution |
Video format output | MOV |
Image format output | JPEG |
EL picture processing software | Image Gain, Defect Mark |
EL video processing software | Video editing, frame extraction, gain |
Operation interface | Chinese/(optional English) |
Night vision device function | have |
Equipped with equipment | Mobile phone/tablet/computer |
WIFI connection | Can realize wireless APP operation of mobile phone/tablet |
Data cable connection | Can realize PC operation expansion more functions |
Usage environment | night |
Dimensions and weights | 13*15*11 (cm); 500g |
Flight control system | |
Basemap modeling | You can set up a power station map for map modeling |
Waypoint flight | Automatic flight according to the planned trajectory and can be automatically taken and detected at each waypoint. |
GPS automatic inspection | GPS automatic flight patrol can be carried out according to map modeling and internal defects |
Positioning | Can share defective component locations to other online platforms |
Dual control switching | It can quickly switch control permissions of two remote controls |
Hot shoe function | Automatic battery heating; no need to shut down the aircraft battery switch |
Breakpoint battery life | After returning to the airspace, the drone can return to the discontinuation office to continue the inspection mission. |
Image processing software | |
Video processing function | Editing, drawing frames, watermarks, video synthesis |
Image processing function | Editing, watermarking, image synthesis |
Satellite positioning function | GPS positioning of each EL picture can be extracted and a list can be generated to facilitate navigation to defective component locations |
Optional configuration | |
Cloud processing identification platform | EL automatic cruise detection |
EL images automatically identify defects and automatically generate detection reports | |
Batch analysis of EL images and recognition processing | |
Automatically generate a GPS positioning list of components with internal defects and navigate through mobile phone software. | |
Thermal imaging | H20T |
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